At FlowMatrix, we pride ourselves on delivering innovative and reliable cooling tower solutions that enhance operational efficiency and ensure safety. Our latest project at Williamstown Hospital exemplifies this commitment, where we undertook a comprehensive upgrade of the hospital’s cooling tower to improve performance and safety.
Client: Hydrochem
Location: Williamstown Hospital
Project Focus: Installation of Drift Eliminators over the Hot Water Distribution Spray System
The Challenge
Williamstown Hospital’s cooling tower required an upgrade to improve its safety, environmental impact, and reduce maintenance issues. The primary aim was to install advanced drift eliminators to minimise water loss, chemical loss, bacterial spread, and prevent environmental contamination, all while ensuring minimal downtime and adherence to strict safety protocols.
The FlowMatrix Solution
Our team began by fully preparing the site:
Material Loading & Site Preparation: We loaded all necessary materials onto the site, ensuring everything was on hand for a smooth installation process.
Permits & Safety Protocols: Completed all required permits and Job Safety Analyses (JSA). We rigorously followed lockout/tagout procedures to guarantee a safe working environment.
Next, we carefully removed the existing infrastructure:
Preparation: Removed the current walkway mesh and supports, responsibly disposing of the materials off-site to prevent environmental impact.
New Drift eliminators framed out and installed
Old parts
Work Completed
The rebuild involved precise installation of durable, corrosion-resistant components:
FRP fibreglass Channels & Supports: Installed Fiber Reinforced Plastic (FRP) channels with stainless steel hardware for exceptional durability in the harsh cooling tower environment.
PVC Brentwood Drift Eliminators: Installed high-efficiency PVC drift eliminators designed to block out sunlight and prevent water droplet escape, reducing water loss and the spread of bacteria from windage
Post-installation checks ensured the system’s optimal operation:
Operational Testing: Verified correct operation and modular compatibility of the new components.
Final Procedures: De-isolated and closed the permits and JSA, restoring the cooling tower to full operational status.
Advantages of Installing Drift Eliminators over the Hot Water Distribution Spray System
Implementing drift eliminators over the hot water distribution spray system offers numerous benefits:
- Reduced Water and chemical Loss: Drift eliminators capture water droplets entrained in the air, significantly decreasing water wastage, chemical splash, and operational costs due to corrosion.
- Environmental Compliance: Minimised water loss from the wind blowing over the water spray system and chemical droplet escape to help facilities meet environmental regulations and reduce potential bacterial contamination.
- Enhanced Water Quality: Lower drift rates mean less microbial growth and fouling within the tower, leading to improved water quality and reduced maintenance.
- Energy Efficiency: By maintaining optimal water levels and reducing water carryover, the drift eliminators contribute to energy savings and system efficiency.
- Operational Reliability: The elimination of water and chemical droplets prevents corrosion to surrounding steelwork, and scaling issues, extending equipment life, and reducing downtime
The Outcome
This upgrade not only enhances the cooling tower’s efficiency but also extends its service life, reduces water consumption, and supports Williamstown Hospital’s environmental commitments. Our team’s meticulous planning and execution underscore FlowMatrix’s expertise in industrial cooling solutions.
At FlowMatrix, every project is an opportunity to deliver safety, innovation, and reliability. The Williamstown Hospital cooling tower rebuild is a testament to our dedication to excellence in industrial maintenance and upgrades.
If your facility requires a similar upgrade or maintenance, contact FlowMatrix — where quality and safety come first.
Want to see how we can transform your cooling systems? Reach out to us today!
