Superchill

Superchill is an Australian manufacturer of fibreglass cooling towers.

Who is Superchill?

Before ceasing operations a few years ago, Superchill was a key player in the Australian cooling tower market, producing high-performance cooling towers for both commercial and industrial applications.

The company was known for its commitment to quality and durability, using materials such as Fibreglass Reinforced Polyester (FRP) to ensure their towers were non-corrosive and offered a long service life.

Superchill also had a strong partnership with the German brand Sulzer, manufacturing its EWK series of cooling towers under licence in Australia. These towers were particularly known for their low-noise operation.

These brand’s products were used across a variety of sectors, including power generation, mining, and commercial HVAC systems in large buildings.

Superchill’s dedication to Australian manufacturing meant their products were designed to meet local standards and perform reliably under Australian climatic conditions. Their range included modular cooling towers for easy transport and installation, as well as specialised units for demanding industrial applications.

As a leading Australian cooling tower service provider, FlowMatrix has extensive experience in the repair, maintenance, and rebuilding of a wide range of cooling tower brands — including Superchill.

FlowMatrix can supply and install modern spare parts, such as fill pack and drift eliminators, to keep these units running efficiently.

With in-depth expertise in fibreglass components, FlowMatrix also performs comprehensive structural repairs to the body and basin of Superchill towers, ensuring continued compliance with all Australian health and safety regulations.

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Are Superchill OEM Parts Available?

While you can source the original OEM parts, the key question is: should you?

Superchill is an older brand, and using genuine OEM parts often means replacing old technology with an exact replica of that old technology.

FlowMatrix offers a smarter, more modern solution.

We don’t just replace parts; we upgrade your obsolete Superchill tower using superior, modern components from leading aftermarket manufacturers like Brentwood. This approach is crucial for boosting your tower’s performance, not just maintaining the status quo.

FlowMatrix can supply Superchill OEM polypropylene fill pack, or we can convert this highly inflammable material to a modern Brentwood PVC material.

This provides the same cooling performance without the high risk of fire.

By using modern, high-efficiency aftermarket parts, you can expect:

Improved Thermal Performance: Newer Brentwood fill media often provides greater heat transfer efficiency than the original Superchill components.
Reduced Drift Loss: Modern drift eliminators significantly reduce water loss, saving you money and meeting current environmental standards.
Increased Lifespan: High-quality, modern materials mean your replacement parts will be more durable and last longer.

FlowMatrix specialises in supplying and fitting modern spare parts for a wide variety of manufacturers, including Superchill.

Contact FlowMatrix today to enquire about modern Brentwood parts and learn how we can transform your old Superchill cooling tower into a highly efficient, modern unit.

Common Faults & Solutions

A common issue with Superchill cooling towers is uneven water flow over the fill pack. This is almost always caused by the spray nozzles becoming clogged with scale, debris, or biological matter. When the nozzles are blocked, the tower’s cooling efficiency drops significantly because the water isn’t properly distributed.

The solution is to regularly clean the nozzles and ensure you have a robust water treatment program to prevent future build-up.

Excessive noise or vibration is a serious fault that requires immediate attention. It’s typically a mechanical issue, such as a misaligned fan, unbalanced blades, or worn bearings and belts. Running the unit in this condition can lead to catastrophic failure of the motor or fan assembly.

If you notice any unusual noise or shaking, the unit should be shut down immediately and inspected by a qualified technician to repair or replace the faulty components.

Over time, Superchill towers can develop leaks or show signs of corrosion in the casing or basin. This is often due to poor water chemistry, particularly an incorrect pH balance, or general material fatigue. Untreated corrosion can compromise the tower’s structural integrity.

To prevent this, a proper water treatment program with corrosion inhibitors is essential. For existing leaks, a specialist can apply industrial-grade sealant, while more extensive damage might require professional fibreglass repair.

How Can I Keep Superchill Towers Maintained?

For effective, long-term operation of a Superchill cooling tower, a disciplined maintenance regime is essential. Adherence to these core principles ensures maximum efficiency, longevity, and compliance.

Implement a rigorous water treatment programme.
Regularly clean the cold water basin.
Inspect all mechanical components, including fan and motor.
Check belts and lubricate all bearings as per the schedule.
Clean and inspect nozzles for proper water distribution.
Maintain integrity of fill pack and drift eliminators.
Keep all air intake louvres clear of debris.
Monitor water levels and ensure correct operation of the float valve.
Regularly inspect the casing for leaks or damage.
Maintain an accurate logbook of all maintenance actions.

View Maintenance Solutions

Compatible Parts

Things to consider when selecting compatible parts:

Component	Modern Upgrade (Recommended)	OEM Replacement	Key Benefit
Fill Media (Heat Transfer)	CF1200 Brentwood PVC Fill Pack	KFP319 & KZP312 Brentwood Polypropylene Fill Pack	The modern PVC option has a low fire risk rating. The OEM polypropylene option has a high fire risk rating.
Drift Eliminators (Water Savings)	CFUltra Brentwood PVC	Original Superchill parts	Massive Water & Chemical Savings: Reduces your drift loss rating from 0.002% to 0.0005%. This upgrade reduces water loss by a factor of 4!
Air Intake Louvers	SS2021 FlowMatrix PVC Louvres and New FRP Frames	Original Superchill parts	Modern PVC louvers housed in durable new fibreglass frames for increased longevity and structural integrity.