Plant Room – Roof – Bunding

FlowMatrix provides specialised membrane coating systems engineered to protect building roofs, plant room floors, and bunded areas from chemical damage, ensuring structural integrity and compliance.

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The Challenge of Plant Room & Roof Containment

Building roofs, plant room floors, and containment bunding areas beneath cooling towers are highly vulnerable to catastrophic failure.

They are constantly subjected to stress that compromises structural materials:

  • Environmental Stress: The coating must be flexible enough to withstand vibration and capable of enduring the harsh chemical attack and varying high or low pH levels present in this environment.
  • Chemical Splash-Out: Cooling towers frequently splash and spray chemicals onto building roofs, plant room floors, and concrete pads. These highly corrosive water treatment chemicals cause pitting in concrete and corrosion in steel.
  • Structural Damage: Damaged concrete allows water and chemical leaks to penetrate into adjoining rooms or building levels, while corroded steel roofs allow leaks into the building structure.
  • Containment Failure: Bunded areas designed to hold chemicals can be damaged by the corrosive agents they are meant to contain, leading to regulatory failure.

Without adequate containment systems, structural materials rapidly degrade due to chemical attack and splash-out, risking uncontrolled leaks that compromise building integrity, necessitate costly structural remediation, and result in severe compliance breaches.

  • No Chemicals
  • Save Water
  • Clean Air
  • Save Energy


RepelCoat Coating System Range

RepelCoat offers a range of specialised solutions designed to meet these exact challenges:

  • RepelCoat Rapid RCR-200 / 300 / 400:These systems are used for coating the interior of mild steel, stainless steel, and fiberglass cooling towers. Structural steel supports. Steel ductwork and fan discharges. The amazing thing about this system is the two-hour curing time between coats which is a great time saver for our clients. These systems are also suited to submerged applications.
  • RepelCoat PUME-200:Membrane coating system for concrete, steel and cool store panels.
  • RepelCoat PV-300 / 400:These systems are used on pipework, vessels, tanks that are associated with non-submerged cooling towers or refrigeration systems.
  • RepelCoat Grout GSW-200:For sealing / repairing hollow cores in steel fibreglass or concrete.
  • RepelCoat MP-100:Submerged concrete resurfacing repair.

For the application of the RepelCoat systems our personnel are trained in using the correct PPE, ventilation procedures, the application of the products, and hazard control.

RepelCoat is a registered trademark of FlowMatrix in Australia.


RepelCoat Solution: PUME-200 Membrane Systems

FlowMatrix utilises RepelCoat PUME-200, a robust membrane coating system designed specifically for concrete, steel, and cool store panels to stop further structural damage and water/chemical leaks.

Key Features and Benefits of RepelCoat PUME-200:

  • Application Suitability: Essential for structural protection in Commercial Buildings, Industrial facilities, Cold Storage, and Food and Beverage plants.
  • Leak and Damage Prevention: The application of RepelCoat PUME-200 stops further damage and water / chemical leaks.
  • Structural Versatility: An effective membrane system for Roof coating systems – Concrete or steel, Plantroom coating systems, and Bunding area coating systems.
  • Chemical Resistance: Engineered to withstand the harsh attack of cooling tower chemicals and high/low pH levels common in spill and containment areas.

FlowMatrix Expertise & Assurance

Our RepelCoat products are specifically designed for complex structural applications, including plant room floors, roof surfaces under cooling towers, and bunding. Our highly trained personnel apply these systems following strict safety protocols, including the correct PPE and ventilation procedures, ensuring a professional and lasting finish.

For your complete peace of mind, FlowMatrix holds comprehensive product and public liability insurance for all advanced coating applications.

Are your cooling tower support structures or containment areas showing signs of chemical damage? Contact FlowMatrix today to secure your building’s integrity and ensure strict environmental compliance.


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